iPhone Fold is clearly moving towards mass production

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The iPhone Fold is moving closer to mass production, and a key technical problem appears to have been solved. Apple has reportedly found a way to eliminate the creases common in foldable displays. At the same time, the supply chain is preparing to begin manufacturing the device in 2026. This brings a foldable iPhone with a flexible, book-like display within reach.

Foldable smartphones have struggled with the same weaknesses since their introduction. The crease becomes visible, worsens over time, and can lead to cracks or even a broken display. In all previous reports, Apple has shown little willingness to accept this limitation. The iPhone Fold was therefore only supposed to be released once the company had fully understood and resolved the core problem. Now, there are indications from the supply chain that this has been achieved.

Breakthrough in display folding

According to sources close to the production process, Apple has achieved a breakthrough that eliminates the creasing problem in flexible displays. This solution is said to ensure that the iPhone Fold has no visible crease line. If confirmed, this would be the first foldable smartphone with a truly crease-free display.

After regular use, competing displays show a noticeable line down the center. This line is caused by stress that weakens both the surface and the underlying layers. Over time, this increases the risk of material fatigue, cracking, and ultimately, complete failure. A crease-free display would significantly extend the lifespan of the iPhone Fold and provide a more consistent user experience.

Information from the supply chain

The reports don't explain in detail how Apple solved the technical problem. However, it's clear that several suppliers are involved. The flexible inner display is presumably manufactured by Samsung. Samsung reportedly began setting up its own production line in July, specifically for foldable iPhone panels.

According to reports, the panel's structure, material selection, and lamination process are all Apple's own development. This combination of externally manufactured base material and internal optimization could be the key to the missing crease.

Furthermore, Apple is collaborating with two other partners. Shin Zu Shing and Amphenol are reportedly involved in the integration of the display and hinge bearings. It is believed that Apple uses hinge components made of high-strength liquid metal. This material is considered particularly durable and less prone to deformation. As a result, the folding mechanism remains more stable than with other manufacturers.

Production status is progressing

According to reports , Foxconn has already set up its own production line for the iPhone Fold. This suggests that the project has moved beyond the experimental prototyping phase and is now undergoing the technical verification process. This step is crucial before a device can go into mass production. The planned market launch is currently expected at the end of 2026.

Expected display sizes

Current rumors suggest a 7.8-inch internal display that fully unfolds when the phone is opened. A 5.5-inch external display is said to be used when the phone is closed. This combination offers a compact device for on-the-go use while simultaneously providing a more generous display area for content once the smartphone is opened.

The iPhone Fold is nearing market readiness.

The iPhone Fold is at a crucial stage in its development. Indications of a fold-free display, the prepared production lines, and the intensive collaboration with multiple suppliers demonstrate how far the project has progressed. If these technical advancements are confirmed, Apple could gain a significant advantage in the foldable smartphone market. The iPhone Fold would then not only offer a new form factor but also a more robust and durable display, overcoming a previously unresolved problem in this device category. (Image: Shutterstock / Valiantsin Suprunovich)